Experimental studies of the spectral composition of gear shaping machine noise
https://doi.org/10.46973/0201-727X_2024_4_41
Abstract
The article presents the results of experimental studies of noise and vibration spectra that occur in gear-shaping machines during their industrial operation under various process loads. Depending on the technical parameters specifications of these machines, during the execution of work according to the process regulations, the sources that create increased noise levels are identified, namely the cutter and the workpiece, while the influence of the frame can be ignored. This is confirmed by theoretical conclusions about the patterns of formation of vibroacoustic characteristics of gear-shaping machines. Based on the conducted studies, it was possible to identify the key factors that affect the magnitude of noise and vibration in gear-shaping machines. First of all, these are the design features of the cutter and the workpiece material. Various geometric parameters of the cutter, such as sharpening angle, shape and degree of sharpening, significantly change the pattern of vibration distribution during the cutting process. Moreover, materials with a higher modulus of elasticity and density contribute to an increase in the overall vibration amplitude, which is reflected in the noise spectrum.
About the Author
S. P. RyzhovRussian Federation
Ryzhov Sergey Petrovich, Chair « Life Safety», The Degree Applicant
References
1. Balanova, M. V. Methodology and technical support for conducting experimental studies to determine noise in the workplace / M. V. Balanova, T. A. Finochenko, I. A. Yaitskov // Trudy Rostovskogo Gosudarstvennogo Universiteta Putey Soobshcheniya. – 2019. – No. 1 (46). – P. 5–7. – ISSN 1818-5509.
2. Finochenko, T. A. Methodology for conducting experimental studies of the noise of bar turning machines / T. A. Finochenko // Innovative technologies in mechanical engineering and metallurgy : Proceedings of the IV International scientific and practical conference. – Rostov-onDon : Don State Technical University, 2012. – P. 263–268. – EDN JDVMJB.
3. Life safety : textbook / I. G. Pereverzev, T. A. Finоchenko, I. A. Yaitskov [et al.] ; FSBEI VO RSTU – 2nd ed., rev. and add. – Rostov-on-Don, 2019. – 308 p. – ISSN 978-5-88814-843-3.
4. Finochenko, T. A. Methodology for conducting experimental studies of the noise of bar turning machines / T. A. Finochenko // Innovative technologies in mechanical engineering and metallurgy : Ministry of Industry and Energy. – Rostov-on-Don : DSTU Publishing Center, 2012. – P. 263–268. – EDN JDVMJB.
5. Nabokov, A. E. Experimental studies of noise at the workplaces of machine operators of thread-processing and spline-milling machines / A. E. Nabokov // Bulletin of Tula State University. Technical Sciences. – 2023. – No. 5. – P. 77–84. – DOI 10.24412/2071-6168-2023-5-77-78.
6. Model validation of the acoustic systems "tooth wheels – mandrels" of the vertical gear generator and gear shaping machines / S. Ryzhov, T. Finochenko, A. Chukarin, I. Yaitskov // Akustika. – 2021. – Vol. 41. – P. 90–93. – DOI 10.36336/akustika20214190.
7. Meskhi, B. Ch. Mathematical modeling of noise generation in the tool-workpiece system during milling and grinding / B. Ch. Meskhi, V. A. Gergert // Construction-2003 : materials of the International Scientific-Practical Conference / RSUCE. – Rostov-on-Don, 2003. – Р. 50–57. – EDN VIHKAD.
8. Ryzhov, S. P. Justification of acoustic models of "gear – mandrels" systems of gear shaping and gear planing machines / S. P. Ryzhov, A. N. Chukarin, T. A. Finochenko // Noise Theory and Practice. – 2022. – Vol. 8, No. 4 (31). – P. 77–85. – EDN HHARVQ.
9. Meskhi, B. Ch. Study of vibroacoustic characteristics of low-noise rod support mechanism / B. Ch. Meskhi, T. A Finochenko // Vestnik Rostovskogo Gosudarstvennogo Universiteta Putey Soobshcheniya. – 2009. – No. 4. – P. 27–30. – ISSN 0201-727X.
10. Characteristics of noise discomfort in the working area of bar turning machines / S. A. Razdorsky, T. A. Finochenko, A. N. Chukarin, I. A. Yaitskov // Monitoring. Science and Technology. – 2018. – No. 3 (36). – P. 81–84. – EDN YCMIFF.
Review
For citations:
Ryzhov S.P. Experimental studies of the spectral composition of gear shaping machine noise. Vestnik Rostovskogo Gosudarstvennogo Universiteta Putej Soobshcheniya. 2024;(4):41-48. (In Russ.) https://doi.org/10.46973/0201-727X_2024_4_41
JATS XML